The importance of grease on the surface strengthening of fag needle roller one-way bearing

The use of solid phase transformation, the quenching treatment of the surface layer of the part by rapid heating is called surface heat treatment, commonly known as surface quenching. Including flame heating quenching, high (medium) frequency induction heating quenching, laser heating or electron beam heating quenching. The characteristics of these methods are: local surface heating and quenching, small deformation of the workpiece; fast heating speed, high production efficiency; short heating time, surface oxidative decarburization is very slight.
The metal surface layer is plastically deformed by a mechanical method to form a hardened layer of high hardness and high strength. This surface strengthening method is called surface deformation strengthening, which is also called work hardening. Including shot peening, sand blasting, cold extrusion, rolling, cold rolling and impact, explosion shock strengthening. The characteristics of these methods are: increased dislocation density of the strengthening layer, refinement of the subgrain structure, thereby increasing the hardness and strength, and reducing the surface roughness value, which can significantly improve the surface fatigue strength of the part and reduce the sensitivity of the fatigue gap. The strengthening method is simple in process and remarkable in effect, and there is no obvious boundary between the hardened layer and the matrix, the structure is continuous, and it is not easy to fall off during use. Most of its methods have been applied in the bearing industry: the surface impact strengthening of rolling elements is the application of such methods, and precision rolling has become a new method of ferrule processing and strengthening.
The evaporability (degree) of the fag bearing grease indicates the degree of volatilization of the grease when the grease is used for a long period of time under high temperature conditions, and the smaller the evaporability, the better. The evaporability of the fat depends primarily on the nature of the lubricating oil and the fraction composition.
Oxidation stability refers to the ability of grease to resist heat and oxygen when used for long-term storage or long-term high temperature, maintaining its ability to not permanently change. Due to oxidation, the free base content is reduced or the free organic acid content is increased, the dropping point is lowered, the appearance color is deepened, the odor is exhibited, the consistency, the strength limit, the similar viscosity is decreased, the corrosive product is formed, and the structure of the grease is broken. Substance, causing the separation of soap oil. Therefore, in the long-term storage of grease, it should be stored in a dry and ventilated environment to prevent exposure to sunlight, and regular changes should be made to the changes of free alkali or free organic acid, corrosive and other items to ensure its quality and performance.
When inspecting a fag bearing, never expose the needle roller one-way bearing to a contaminant or moisture environment. If the work is interrupted, the machine should be covered with a piece of oil-paper plastic or similar material.
If the unshielded needle roller one-way bearing is cleaned without performing disassembly and may be inspected, it should be cleaned with a white spirit with a brush for application, and then dried or used with a lint-free cloth. Blow dry air (be careful not to let the fag bearing assembly start to rotate).
Do not clean the seal or dustproof fag bearing; just wipe the outer surface. If the needle roller bearing is damaged, it needs to be replaced.
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Lubrication maintenance method for excessive temperature of skf full complement cylindrical roller bearing

When the temperature of the skf bearing rises, first judge whether it is malfunctioning. If the temperature of the full complement cylindrical roller bearing does rise, the following should be done:
(1). Check the cooling water pressure, water flow and piping system is normal. If the water pressure is low, the filter may be clogged and cannot be disposed of in time. It can be shut down and put into use when it is confirmed that it can work.
(2). Check the oil pressure of the governor. If the oil pressure is low, the cooling water hydraulic valve may be closed.
(3). Check if there is any abnormal sound in the bearing and check if the swing of the full complement cylindrical roller bearing is abnormal.
(4). Observe the oil sample to see if there is any change in the oil color, and test it to see if it has deteriorated. If deterioration is confirmed, stop replacing the new oil.
(5). Check if the oil level is normal. If it is not normal, check if the oil drain valve is closed. If it is closed, it should be replenished. If the gasket is oily, it should be stopped.
When we use a full complement cylindrical roller bearing, if it finds that its temperature is very high, then quickly stop the equipment running, then find out the reason and follow the solution provided above, but may be due to skf bearing The causes of fever are different, so the solution is different, so it is still necessary to treat the specific situation and complete it with the help of technicians.
(1) Fully loaded cylindrical roller bearings lubricated with grease. After 1500 hours of operation, the grease should be replaced. The amount of oil to be filled should not be too much or too little, because too much or too little grease will cause the bearing to heat up. The amount of fuel is generally controlled at 1/2 to 2/3 of the volume of the bearing chamber.
(2) For skf bearings lubricated with lubricating oil, the amount of oil should be added to the specified position.
(3) The container containing lubricating oil or grease should be clean and should be sealed properly. There should be no dust, iron filings and other debris to avoid damage to the bearing.
(4) Full-load cylindrical roller bearings generally use sodium-based grease. This grease is characterized by high temperature resistance (125 ° C), but it is easily dissolved in water, so it cannot be used for lubrication of skf bearings.
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